Amid the global shift toward sustainability in the paper industry, Japan’s largest paper manufacturer is no exception. In recent years, the company has been committed to improving resource circulation efficiency and exploring the potential of reusing discarded pulp. As part of this effort, they began converting waste pulp into an innovative raw material for energy development. However, the initiative faced two critical technical bottlenecks that significantly limited the stability and value output of the recycling process.
Challenges: High-Temperature Charring & Excess Moisture
The first challenge was precise temperature control during pulp mixing. Even a slight temperature deviation could cause the pulp to char, rendering the entire batch unusable—wasting resources and disrupting production schedules. The second issue was consistently high moisture content in the pulp, resulting in unstable recycled material that reduced application efficiency and product value. These two problems not only increased processing risks and operational costs but also slowed overall production performance.
GEORDING MACHINERY’s Dual-Function Solution
To effectively overcome these challenges, the GEORDING MACHINERY team developed advanced processing equipment with two core features:
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Precision Temperature Control System
Maintains stable temperatures during the mixing process, preventing carbonization or charring of the pulp and improving production success rates.
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High-Efficiency Dehydration Mechanism
Significantly accelerates moisture removal, ensuring stable quality of the final material for seamless downstream processing and applications.
This specialized solution for pulp recycling successfully helped the Japanese paper manufacturer transform inefficient processing into high-value renewable applications. It not only reduced production errors but also created new energy value from waste, strengthening the company’s competitive edge in sustainable manufacturing and energy development.
GEORDING MACHINERY – Your Partner for Process Stability
GEORDING MACHINERY is more than an equipment supplier—we are a solutions provider. We start by identifying the challenges at the root of the process, combining engineering expertise with on-site experience to provide solutions that truly meet operational needs. If you are experiencing challenges in material handling or bottlenecks in your recycling process, GEORDING MACHINERY is your trusted partner in expanding sustainable manufacturing capabilities. Contact us today.